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Full LED Conversion
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SongFan
Posted 2009-11-15 1:03 PM (#47730)
Subject: Full LED Conversion


Visionary

Posts: 3204
Memphis

Charbin, KansasGuardsman, or anyone else in the know,

I'd like to load up on the LEDs available at http://www.v-leds.com/ (front and rear) and have a blinker question. 

It looks like there are two options: load resistors http://www.v-leds.com/LED-Load-Resistors/c122488-1-3/ 

                                              or LED flashers http://www.v-leds.com/Electronic-LED-Flashers/c122487-1-3/

My pea brain says that swapping out the stock relay for an LED flasher would be the easiest with no tapping/splicing involved.  My experience with the Vision says that all is not as it seems and I'd have to go with the resistors.  I'm not afraid of using the resistors but if I don't have to, don't want to.  (I'm not using the Kuryakin 4710 since I have the Muth LED mirrors.)

My question is:  Exactly what do I need to make this conversion? 

Once I get this all set up I will feel a lot more confident in the sequential LED mod later on.  Thanks.

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Lotzafun
Posted 2009-11-17 4:58 PM (#47894 - in reply to #47730)
Subject: RE: Full LED Conversion


Iron Butt

Posts: 935
Rockford, IL

Well....I'm possibly not "in the know"....but I stood next to a know-it-all the other day, which possibly may put me "in the know"

But anyways...would the MBW4807 from this place work? http://www.customdynamics.com/loadequalizer.htm

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KansasGuardsman
Posted 2009-11-20 11:13 PM (#48170 - in reply to #47730)
Subject: Re: Full LED Conversion


Cruiser

Posts: 208
Wichita, Kansas
Song, I talk about that in my tech ref piece "Fender Tail Light LEDs" - item 5. Everything still works, just faster and without loading the electrical system and creating heat, like the resistors (equalizers) do. Put in the LED's and look at the flash rate before you go with the loads. You just might like it - I do.  The VV has a load module, not a flasher or relay, so it's not replaceable.  The V-LED's look like a good deal. Go with the 27 SMD or more. It ain't cheap but but that brake light is the only thing between you and that cager's grill.
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SongFan
Posted 2009-11-21 4:24 PM (#48208 - in reply to #47730)
Subject: RE: Full LED Conversion


Visionary

Posts: 3204
Memphis

Thanks for the response KG.

V-LEDS just came out with a 92 LED bulb for $70/pair.  After doing some homework on LEDs and reading the V-LEDS FAQ  ( http://www.v-leds.com/page/faq.html ) I'm going to go with colored bulbs.  6 reds in the rear and 4 ambers in the front. 

http://www.v-leds.com/Exterior-LED/Brake-Light-LED/Red-LED/V-LEDS-RED-92-M-SMT-TAILBRAKE-p7470633-1-2.html 

http://www.v-leds.com/Exterior-LED/Parking-Light-LED/Amber-LED/V-LEDS-AMBER-92-M-SMT-p7470676-1-2.html

I'll hold off on the load equalizers until I see if I need them.  Can't believe there is no flasher relay.  My plan is to change out half of the rears and half of the fronts and compare the LEDs to stock side-by-side.  I'll try to take some good pics and maybe a short YouTube video for comparison.  $350 conversion but could be pretty spectacular.

Thanks again.

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KansasGuardsman
Posted 2009-11-22 12:12 AM (#48221 - in reply to #47730)
Subject: Re: Full LED Conversion


Cruiser

Posts: 208
Wichita, Kansas
Song,

Check the wiring diagram in the manual. The lights connect directly to the "auto-cancel module." I've been under the hood, and so have you I believe, and I never saw anything that looked like an old style flasher relay. I do believe they've gone all 21st century on us and went with electronic controls.

I'm looking forward to the video so I can see what over three bills of lights looks like.
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SongFan
Posted 2009-11-22 9:39 AM (#48227 - in reply to #47730)
Subject: RE: Full LED Conversion


Visionary

Posts: 3204
Memphis

Luckily V-LEDS is out of the red & amber 92s right now so I have an extra payday to save up. 

Lotzafun - That load equalizer for Custom Dynamics looks like what I'd need but I'll have to look at the wiring diagram again to verify the wire colors. 

I like Custom Dynamics and have ordered a 99 LED/39.4 " long red Stingerz to mount under the trunk lip as a third brake light.  The LEDs will extend a couple of inches past the running lights.  The Stingerz have three sides of the 3M VHB tape already attached so I would peel off the top and the back for a really secure fit.  http://www.customdynamics.com/Images/99-led-stingerz-laying-in-a.jpg  39.4" brake light on the trunk.

I also ordered two of the 21 LED Night Rider light bars.  I plan on peeling off the red reflectors under the saddlebag lids and mounting the Night Riders to come on as side running lights.  They are designed to be used as brake lights but I'd just use the "running" function and not worry about the brake wire.  http://www.youtube.com/watch?v=bTG3-jglQbM  This will be the most outrageous mod visually.  I figure if people are going to be slack-jawed while staring at the bike anyway I might as well go hollywood on them.  I thought the original KITT was the coolest car ever and would like to give some kids today that same kind of memory. 

The neat thing about these mods is the bike will still look basically stock when parked.  I have the Muth mirrors (which I love), the LEDs in the turn signals/running lights will be invisible, the Stingerz brake light will be tucked up in the gap on the trunk lid and the Night Riders will tuck up under the saddlebags.  I'm really excited about the 39" brake light.  I want the guy behind me to say "Holy ****!" and if everything is LED, that instant "pop" should be impressive.



Edited by SongFan 2009-11-22 9:46 AM
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DesertJim
Posted 2009-11-23 12:18 PM (#48302 - in reply to #47730)
Subject: Re: Full LED Conversion


Tourer

Posts: 496
Scottsdale AZ
SF- Please do some good pics when finished. I was recently in LV at Bikefest and was going to have custom dynamics do the trunk lip thing and bag running lights, but they didn't have enough time. LUV the LED's also. I would try this stuff on my own but am electrically challenged.
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SongFan
Posted 2009-11-23 1:26 PM (#48304 - in reply to #47730)
Subject: RE: Full LED Conversion


Visionary

Posts: 3204
Memphis

Will do Jim.  Just got an e-mail from Custom Dynamics that the lights have shipped.  I'm going to wait until V-LEDS has the red and yellow 92 LED bulbs in before making any changes.  I only want to take bike apart once to do this stuff. 

I'm pretty fearless when it comes to tapping into existing wiring but I know my limits when it comes to soldering in diodes and stuff.  The 39" brake light is just going to be two wires running out of the trunk down to the main wire bundle running to the tail.  I'll tap into the brake wire and a ground wire, that's it.  All of the other bulbs are just a straight swap out.

KansasGuardsman has a great write-up on this stuff here:  http://www.vision-riders.com/bb/forums/thread-view.asp?tid=2509&posts=1&start=1

I think this is a pretty popular topic so will try to document the good/bad/ugly as much as possible.  Will let you know here when I've got everything in place to start.

Just got an update from V-LEDS.  The next batch of red 92's are due in tomorrow and the ambers are due in two weeks.



Edited by SongFan 2009-11-23 1:37 PM
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DesertJim
Posted 2009-11-23 2:35 PM (#48310 - in reply to #47730)
Subject: Re: Full LED Conversion


Tourer

Posts: 496
Scottsdale AZ
Thx SF - I think these changes you are doing will make a HUGE difference, something I have had on my list for some time. I will watch for your installation and writeup. Maybe I will even give it a shot on my own. Thx again.
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TimS
Posted 2009-11-30 10:16 PM (#48845 - in reply to #48208)
Subject: RE: Full LED Conversion


Iron Butt

Posts: 810

Tom,

Did you get the 92 LED clusters yet?  If so, do they fit?  Are they brighter (low and high) than the stock 3157 bulbs?

I looked at the dimensions on these and they are longer and larger in diameter than the other LED clusters.

I would like to get some current back on my charging system.  I read KansasGuardsman very informative post the LED conversion.  He stated getting collectively @ 7amps back figuring 9 watts/incandescent bulb.  I ran the numbers for both low and high settings based on incandescent 3157 bulb specs I found on the web.  I realized that KG's numbers were for the low settings.  You should get even more back when the bulbs are on high (e.g. when turns or brakes are on).  The incondescent 3157s run around 26 watts high and 8 watts low.

Please keep us posted on the 92 LED cluster fit and function.

Thanks,

Tim



Edited by TimS 2009-11-30 10:17 PM
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SongFan
Posted 2009-11-30 10:26 PM (#48847 - in reply to #47730)
Subject: RE: Full LED Conversion


Visionary

Posts: 3204
Memphis

V-LEDs has the amber 92s in stock, still waiting on the reds.  I e-mailed them and told them I had a $350 order ready to go as soon as they came in.  They apologized for the delay and said it should be next week sometime.  You'll know about it here as soon as I place the order.

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Man314
Posted 2009-12-01 8:26 AM (#48860 - in reply to #47730)
Subject: Re: Full LED Conversion


Tourer

Posts: 575
Spirit Lake IA "Birthplace of Victory Motorcycles"
Yeah, I got the same message. They have 100 ambers in stock, so I don't think waiting a week will run them out while we wait on reds.
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Man314
Posted 2009-12-01 8:27 AM (#48861 - in reply to #47730)
Subject: Re: Full LED Conversion


Tourer

Posts: 575
Spirit Lake IA "Birthplace of Victory Motorcycles"
Yeah, I got the same message. They have 100 ambers in stock, so I don't think waiting a week will run them out while we wait on reds.
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TimS
Posted 2009-12-01 1:04 PM (#48870 - in reply to #48847)
Subject: RE: Full LED Conversion


Iron Butt

Posts: 810

Tom,

I just measured the diameter of the front turn signal bulb base with a calipers.  It is 1.030" in diameter.  I was able to stick my finger all the way into the lens hole without touching the front lens.

From their diagram and finger test, it looks like lens depth will be no problem for the front, but the depth behind the lens needed to install/remove them maybe tight.

Also, from their diagram, the diameter will just fit if there are no irregularities in the either the lens hole or the array casing (1.300 " == 26.162 mm).

Sincerely,

Tim

 

 

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SongFan
Posted 2009-12-01 1:30 PM (#48871 - in reply to #47730)
Subject: RE: Full LED Conversion


Visionary

Posts: 3204
Memphis

Thanks Tim.  I didn't even think to look behind the lenses for clearance to install them in the first place. 

I looked inside to see if there was enough depth for all those LEDs and it looks plenty deep.  As far as width goes, how wide is the glass on a stock bulb compared to the 92s?  I couldn't imagine them making the LEDs wider than a glass bulb but that's just me being blissful in my ignorance. 

I'm gonna go ahead and order the full boat with all 10 LEDs but just use one bulb for a trial fit, front and back.  If it doesn't fit I'll just send back the unopened ones and go to Plan B.  Since I'm losing my mind over this anyway I'm going to go ahead and order these red Hi Power bulbs for the trunk running lights.  http://www.v-leds.com/Exterior-LED/Brake-Light-LED/Red-LED/V-LEDS-RED-14-M-SMT-5W-p5746570-1-2.html

To be honest, I'm keeping my expectations realistic.  Even though I hope all these LEDs will be brighter, it won't surprise me if it is not that much different.  I'm probably not going to mess with a load equalizer so if/when the new bulbs flash faster, I'll just leave them that way.  Even if the brightness is a tie, I still gain the newly available amps/watts.  Stand by for news.....

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TimS
Posted 2009-12-01 2:42 PM (#48875 - in reply to #48871)
Subject: RE: Full LED Conversion


Iron Butt

Posts: 810

...  I didn't even think to look behind the lenses for clearance to install them in the first place. .....

You, my friend, have obviously never tired to replace the H4 headlight bulbs on the Vision, else the preceding clearance issue would be an obvious concern !!!

I threw the calipers on the stock incandescent 3157 and it measures 0.987 " in diameter.

I have a pair of 27 SMT LED 3157 bulbs and they measures 7/8 " in diameter so there are some variances in both diameter and length of the 3157 bulbs.

BTW, I just made my tour pack lights Turn and Brake lights over the weekend.  The tour pack only has 1 hot for both lights, needed to add a second hot to separately control them.

I am waiting for an LED order to arrive so that I can then make them Running, Turn and Brake.  I have the wiring circuits already made, just need the LEDs.  The circuit will allow just 3 wires (ground and 2 hots) to run the LEDs as medium brightness running lights, and then go completely on and off when used as turn lights (versus medium/high, it will go off/high).

Too bad CustomDynamics doesn't make that 99 Stingerz LED array with 3 hots and a ground.  That would be a wicked running, turn, stop light array.

Sincerely,

Tim



Edited by TimS 2009-12-01 2:43 PM
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SongFan
Posted 2009-12-01 4:21 PM (#48885 - in reply to #47730)
Subject: RE: Full LED Conversion


Visionary

Posts: 3204
Memphis

Tim,

Based on the LED diagram above, the bulb width should be fine.  The 25mm width on the LED is 0.984 inches so it is basically the same as the glass bulb you measured.  I just went out and looked at the front amber lenses and the outboard ones should be no problem.  The inner ones will be interesting.  I'm thinking I may have to lay the bulbs on their backs and try to get them in the holes from below.  Will have to be really careful with those diodes sticking out all over the place though. 

You are right about the headlight bulbs.  I took the air cleaner out and reached up there to try and get a feel for what I could reach and after about 5 minutes, backed out and buttoned it back up.  When I finally blow a headlight bulb i'm going to pull the whole headlight assy and install HIDs.  I'll be PM-ing you about ballast locations since you've been down that road already.

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Lotzafun
Posted 2009-12-02 9:33 PM (#48985 - in reply to #47730)
Subject: Re: Full LED Conversion


Iron Butt

Posts: 935
Rockford, IL
Any chance anyone aware if the taillamp lens can somewhat be easily seperated from the taillamp housing?
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TimS
Posted 2009-12-02 10:16 PM (#48986 - in reply to #48985)
Subject: Re: Full LED Conversion


Iron Butt

Posts: 810

I have boutht extra ones to play with.  I have not been able to get them apart without breaking them.  I have also tried various options when them.  A brighter incondescent bulb melts the lens because it is too shallow.

I have also contacted an aftermarket company to see if they are willing to replicate the OEM Trunk lenses with complete LED arrays that spans the entire width of the lens in leu of just the center incondescent bulb.  This should allow the entire lens to be light up, not just the middle backwards or the middle forwards or just the middle depending on the viewing angle.  I am still waiting for a reply from them.

With a bright enough LED array in the lens, then they can be turned into proper running, turn, brake lights that work both at night and during the day.

Sincerely,

Tim

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SongFan
Posted 2009-12-02 10:25 PM (#48987 - in reply to #47730)
Subject: RE: Full LED Conversion


Visionary

Posts: 3204
Memphis

Lotsafun,

There was a time about a year ago that I thought about sending my tail light unit off to these guys and having them build a custom made V-shaped LED board and mount it behind the red lenses.  http://www.customled.com/custom_work/custom_work.htm  I wanted the entire V to act as a running/brake light and if I turned on a turn signal, that whole side of the V would go dark and then fill in from bottom to top like a reverse, ultra-sequential waterfall. 

Two things derailed my plan.  The complexity of the tail light wiring in general (I didn't think I could describe it adequately to the engineers at customled) and the lens assembly.  It is pretty much fused together and even if I got it apart I didn't think I could ever get it back together and be totally weatherproof again.  I know there are some pretty good epoxies out there but after thinking about it for a long time the words of Clint spoke to me very clearly;  "A man's got to know his limitations." 

Good luck with your project, whatever it is.

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Man314
Posted 2009-12-02 11:48 PM (#48990 - in reply to #48985)
Subject: Re: Full LED Conversion


Tourer

Posts: 575
Spirit Lake IA "Birthplace of Victory Motorcycles"
Lotzafun - 2009-12-02 9:33 PM

Any chance anyone aware if the taillamp lens can somewhat be easily seperated from the taillamp housing?


In a former life I worked for an Automotive Lighting company, Valeo Sylvania. Old style tail tamps were made with a groove in the housing filled with hot extruded butyl rubber compound. These could be torn apart and reassembled. Problem with this type of design was leaks causing water and condensation to enter the lamp. I think now days, they use a light grey epoxy that seals excellent, but is not meant be able to remove the lens.

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Man314
Posted 2009-12-04 5:23 PM (#49096 - in reply to #47730)
Subject: Re: Full LED Conversion


Tourer

Posts: 575
Spirit Lake IA "Birthplace of Victory Motorcycles"
OMG, they are still "out" of the Red 92's. I don't know why I am so anxious to get these on, since its 16 degrees here with snow. I just want to see how much brighter they make the back of the bike.
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TimS
Posted 2009-12-04 9:31 PM (#49112 - in reply to #48847)
Subject: RE: Full LED Conversion


Iron Butt

Posts: 810

The amber 92 LED 3157's came in today.

I will be be test fitting them tomorrow when I get my Vision back from the shop.

Hope they are at least as bright as the stock bulbs.  Can sure use the extra amperage back.

Tim

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Man314
Posted 2009-12-04 10:04 PM (#49115 - in reply to #47730)
Subject: Re: Full LED Conversion


Tourer

Posts: 575
Spirit Lake IA "Birthplace of Victory Motorcycles"
TimS,
Pls let us know on clearance / fit. I assume you are also running with clear lenses? I'm waiting to order till reds come in stock and will order both together. Hope they fit! Take pics and/or video! Just saw the pick of your bike. Nice! Is that a Kruzer Kuddy drink holder on the back hand rail? My wife loves the Vision, but wants a drink holder. Std install or did you have to fabricate custom mount?
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TimS
Posted 2009-12-04 10:29 PM (#49120 - in reply to #49115)
Subject: Re: Full LED Conversion


Iron Butt

Posts: 810

Mark,

Take a look at my gallery and you will see some of my lighting.

http://www.vision-riders.com/bb/photos/photo-thumbnails.asp?albumid=56

 

Yes, it is a Kruzer Kaddy that I had to mill out the mounting from a round mounting to a square mounting.  I used a piece of a wide leather belt between the mounting and the clamp to keep it from cutting the plastic.

Also, I removed the speaker shrouds from the front of my bike when I installed deeper speakers, thus I may have more clearance room for the center amber running lights than most folks.  The shrouds take up a lot of room.

I should know tomorrow if they fit and if they are as bright as the stock front lights.

I am using stock lenses (amber in front, red in back).

Sincerely,

Tim



Edited by TimS 2009-12-04 10:30 PM
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