Visionary
Posts: 1632 Jasper, MO | What condition is the battery in? These bikes are sensitive to cranking voltage, as well as running voltage. If you put a volt meter across the battery and the voltage drops below 12.5 volts while cranking, you are going to have problems. The bike will crank but may not fire or will backfire. A good battery, and good clean connections are essential. You must have 12.5 volts WHILE CRANKING. If you don't, you need a better battery. Putting a cheap battery in these bikes is false economy. Get one with at least 300 CCA.
You may or the previous owner may have fouled a sparkplug if the voltage is too low and the plugs got wet with gas. These bikes came with Champion RA8-GHC plugs new, gapped at .040.
You should be able to pull the fast idle lever all the way back. Opening the throttle a little while pulling the lever takes the tension off the fast idle lever. The lever is meant to be used as a fast idle stop. You can break the lever off if you pull on it too hard. Opening the throttle and then setting the fast idle lever is recommended. Yours may need adjusted if you are only getting half the travel.
The TPS has to be in proper adjustment for easy starting and good running, but you have to get the bike running before you can adjust it. The TPS adjustment is critical.
If someone along the way during this bike's history has jumped started it from a car with the car engine running, there is a strong possibility that the voltage regulator is fried. This, of course, will result in the battery not being recharged and the voltage dropping below 12.5 volts.
If someone has done a lot of cranking while trying to get the bike to start, they may have burned the brushes in the starter, causing it to give problems.
Put some new plugs in it and check the voltage across the battery terminals while the bike is cranking. I don't care what the static voltage is with the battery just sitting there. What is it while the bike is cranking?
Ronnie
Edited by rdbudd 2014-12-01 3:04 PM
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